Conveyor machines refer to the systems used by companies to transport heavy and bulky materials around. In most cases they are mechanical and are operated through hydraulic, fully automation or semi automation modes. Conveyors make movement better, safer, and more efficient. These systems find use in many industries, but the major ones are packaging and material handling industries.
Conveyor systems ensure efficient and timely movement of materials in a company. That makes the devices extremely important to the attainment of goals of a company. Companies spend a lot of money and resources on ensuring their conveyor systems work at peak capacity at all times. Some have onsite mechanics and engineers that intervene immediately in case of a problem. This is meant to avoid wastage of time, which costs the company hugely.
Ensuring peak performance requires that the system be inspected and audited regularly. In addition, key parts should be kept in stock, personnel should be trained well, and motors and reducers must be monitored closely. To ensure that the device lasts long, one should choose the right conveyor type and system design besides ensuring that regular maintenance is done well. No system can last long if it is not maintained properly.
Take-up adjustment is often overlooked yet it is very simple but very crucial to the performance of the system. Chain take-up gadgets ensure that chain are pulled tight as they leave the drive units. The chain lengthens as wearing takes place, causing the extension of take-up due to the force of the springs. This causes the effect of take-up to lower. One can overcome this problem by compressing the take-up spring.
When the take-up spring is not compressed to solve the problem, the chain will surge or jam. The track and chain are also likely to experience extreme wear. In cases of belt-driven models, the belt is likely to cause damage by twisting in the drive unit. If the machine is a belt conveyor, poor take-up causes damage in the drive unit or may cause the belt to slip off to the sides of the chassis.
Part of the regular maintenance should include lubrication. Friction is often lowered when proper lubricants are applied to the chain bearings. Without lubrication, chain pull will double in the system. This in turn causes mechanical or electrical overload. Automation can be done to the process of lubrication. With automation, the lubricators apply lubricants constantly or once after some cycles. Automatic lubrication is more commonly applied in work environments that involve high temperatures.
Deterioration is also prone to happening on the tracks and chains. Some among the materials that cause deterioration are abrasives, bead, alkaline or acid fluids, steel shot, powder, glass bead, or paint. These foreign substances are contaminants and they cause pitting on the surfaces of chains and track. Wear is also accelerated by contamination.
Some conveyor systems have been designed to convey materials of a specific type. On the other hand, some can move many different materials. Before placing material on the device, its suitability should be ensured. Exceeding the capacity or working with objects that are too light or awkwardly shaped is likely to result into trouble with the machine.
Conveyor systems ensure efficient and timely movement of materials in a company. That makes the devices extremely important to the attainment of goals of a company. Companies spend a lot of money and resources on ensuring their conveyor systems work at peak capacity at all times. Some have onsite mechanics and engineers that intervene immediately in case of a problem. This is meant to avoid wastage of time, which costs the company hugely.
Ensuring peak performance requires that the system be inspected and audited regularly. In addition, key parts should be kept in stock, personnel should be trained well, and motors and reducers must be monitored closely. To ensure that the device lasts long, one should choose the right conveyor type and system design besides ensuring that regular maintenance is done well. No system can last long if it is not maintained properly.
Take-up adjustment is often overlooked yet it is very simple but very crucial to the performance of the system. Chain take-up gadgets ensure that chain are pulled tight as they leave the drive units. The chain lengthens as wearing takes place, causing the extension of take-up due to the force of the springs. This causes the effect of take-up to lower. One can overcome this problem by compressing the take-up spring.
When the take-up spring is not compressed to solve the problem, the chain will surge or jam. The track and chain are also likely to experience extreme wear. In cases of belt-driven models, the belt is likely to cause damage by twisting in the drive unit. If the machine is a belt conveyor, poor take-up causes damage in the drive unit or may cause the belt to slip off to the sides of the chassis.
Part of the regular maintenance should include lubrication. Friction is often lowered when proper lubricants are applied to the chain bearings. Without lubrication, chain pull will double in the system. This in turn causes mechanical or electrical overload. Automation can be done to the process of lubrication. With automation, the lubricators apply lubricants constantly or once after some cycles. Automatic lubrication is more commonly applied in work environments that involve high temperatures.
Deterioration is also prone to happening on the tracks and chains. Some among the materials that cause deterioration are abrasives, bead, alkaline or acid fluids, steel shot, powder, glass bead, or paint. These foreign substances are contaminants and they cause pitting on the surfaces of chains and track. Wear is also accelerated by contamination.
Some conveyor systems have been designed to convey materials of a specific type. On the other hand, some can move many different materials. Before placing material on the device, its suitability should be ensured. Exceeding the capacity or working with objects that are too light or awkwardly shaped is likely to result into trouble with the machine.
About the Author:
Conveyors are pieces of mechanical handling equipment that allow you to move materials from one place to another. To learn more, visit this informative website at http://excelpackagingequipment.com.
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