At times, a person may be on the road for so long that they do not have time to settle and secure a place for their property. This is especially musicians and even show who decide to take their talent on the road. Since it is impossible to travel with the whole house, you will need to own custom road cases. They protect your property and below is how to make them.
You need to set up a place where you will be spending most of your time building the case. You should make sure that you have all the equipment you need in order to move the process along faster. Make sure that you have a cut list to avoid wasting any material. You are to build the case according to the size of the item you are building the case for.
After gathering everything you need, you need to get to work. You should start off by cutting the aluminum. Aluminum is not only one of the strongest elements of this case but it is also decorative. That shiny new look gives some elegance to it. It is recommended that It is best to use a cold saw to avoid any kind of damage to the aluminum.
The next step is to make the pockets and notches of the case. These are made out of wood and it should, therefore, be not too difficult to use make them. You will need to mark the cut points and you should, therefore, use the unfinished side of the ABS. Afterward, you should reduce the size of the u-channels to match the sizes of the notches.
You need to attach the corners. These corners allow your case to hold everything together and better still keep the road in a square shape. These corners are not held by screws or nails but rather by rivets. You can use a hand rivet gun to put the rivets in place but if possible, get a pneumatic riveter. It so happens to be more efficient.
After putting in the ball corners, the straight ones should be next. These allow the road to stand upright. You will need to drill some holes and put in some screw in order for the pieces of the road to come together. You can start by putting in a screw in every end then proceed for round two as a way of reinforcement.
For the bottom part, you may choose to use a rubber or wheel, whichever you are most comfortable with. As you assemble the road, make sure it is in a closed position. This makes the work easier and allows you the preview of how the road will look after the work is done. Align the corners to ensure that the hinges stay in line.
Your case will need a foam interior. This not only makes it look a lot more elegant. You should cut out like half of an inch. You should start from the base upwards. You should ensure that the foam on the walls is shorter than the wall so that the road can close properly.
You need to set up a place where you will be spending most of your time building the case. You should make sure that you have all the equipment you need in order to move the process along faster. Make sure that you have a cut list to avoid wasting any material. You are to build the case according to the size of the item you are building the case for.
After gathering everything you need, you need to get to work. You should start off by cutting the aluminum. Aluminum is not only one of the strongest elements of this case but it is also decorative. That shiny new look gives some elegance to it. It is recommended that It is best to use a cold saw to avoid any kind of damage to the aluminum.
The next step is to make the pockets and notches of the case. These are made out of wood and it should, therefore, be not too difficult to use make them. You will need to mark the cut points and you should, therefore, use the unfinished side of the ABS. Afterward, you should reduce the size of the u-channels to match the sizes of the notches.
You need to attach the corners. These corners allow your case to hold everything together and better still keep the road in a square shape. These corners are not held by screws or nails but rather by rivets. You can use a hand rivet gun to put the rivets in place but if possible, get a pneumatic riveter. It so happens to be more efficient.
After putting in the ball corners, the straight ones should be next. These allow the road to stand upright. You will need to drill some holes and put in some screw in order for the pieces of the road to come together. You can start by putting in a screw in every end then proceed for round two as a way of reinforcement.
For the bottom part, you may choose to use a rubber or wheel, whichever you are most comfortable with. As you assemble the road, make sure it is in a closed position. This makes the work easier and allows you the preview of how the road will look after the work is done. Align the corners to ensure that the hinges stay in line.
Your case will need a foam interior. This not only makes it look a lot more elegant. You should cut out like half of an inch. You should start from the base upwards. You should ensure that the foam on the walls is shorter than the wall so that the road can close properly.
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You can find a detailed overview of the benefits you get when you order custom road cases at http://www.encorecases.com/products right now.
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